By Ty Haines, VP Manufacturing Programs
While attending a recent Airbus Supplier Conference, I learned several interesting facts:
- Supplier opportunities continue in aerospace, more so for most companies in tiers 2, 3, and 4. Airbus may have hundreds of tier-1 suppliers but there are tens of thousands of tier-2+ companies in the supply chain making parts and subassemblies.
- Smaller AS9100-certified manufacturing companies will have more opportunities as Tier-2, 3, and 4 suppliers of parts.
- Differentiation and market diversification continue to make sense.
- AS9100, cost + time to implement + procedure changes within a manufacturing company, remains a prerequisite for much of the aerospace work. It is either an OEM requirement or sometimes just a favorable differentiator for the suppliers to the suppliers.
Manufacturers' new market opportunities are often directly related to the pain that is present in a supply chain. WIRE-Net pioneered this concept through the New Markets Initiative and their first program that grew into GLWN.org. Those who feel the pain are typically from the demand-end of chain customers like the OEM and Tier-1 companies and include those in, Purchasing, Procurement, Sourcing, Buying, Engineering, Supplier Quality Assurance, Supply Chain, and more. Suppliers should strive to stand out in the following areas.
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Price delivered cost, payment terms
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Capacity make enough good parts when needed, whether today or next year
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Quality functioning AS9100 or NADCAP system that keeps away reject and other hassles
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Service technical support, smooth quote-build-delivery-bill process, flexibility, and problem solving
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Delivery on time, every time
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The OEMs and Tier-1 companies present at the conference shared their needs, which included:
- Airbus described their pain as a need for fewer suppliers to manage and instead focus (like Boeing) on buying directly the major subassemblies like wings, avionics, landing gear, etc. As you would expect, there are only a few companies that can handle the often huge physical size demands for delivering a part to an OEM like a finished wing. Airbus explained their need for large facilities and machines to preassemble or integrate the major bolt or weld together modules and parts. A challenge for most final assemblers of huge assemblies is the impact of tolerances and cumulative tolerances so that all lines up for easy final assembly.
- RTI International Metals needs include fabrication capacity and better communications.
- Specialty Metals & Frontier Steel identified no specific pains.
- GE Aerospace encourages differentiation so a supplier can stand out from a crowd of possible suppliers (e.g. a company demonstrating expertise in a scarce but needed process).
- Spirit Aerosystems is seeking high-speed machining, supplier expertise in new technology applications, and supplier service that reduces risk.
- Rockwell Collins (like Spirit) indicated the need for providing technical solutions, risk reduction, technology integration solutions plus the constants of plus low cost, quality, and on-time delivery.
Is your company in need of growth through diversification, differentiation, or just a start in a new market? Watch WIRE-Net and MAGNET for upcoming New Markets Workshops in Northern Ohio starting in early 2011. For more information, contact Ty Haines at 216.920.1957.
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